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Manufacturing

Renewable Energy Composite Solutions LLC (Vancouver)

By By Bill Virgin May 27, 2010

MAN_renewable

This article originally appeared in the June 2010 issue of Seattle magazine.

Renewable Energy Composite Solutions
Left to right: Renewable Energy Composite Solutions Managing
Director Joe Foggia, Director of Operations Brad Given and Chief Financial
Officer Dean Anderson.

Christensen is one of the
best-known names in the custom yacht building businessa good business to be in
when times are good.

The conventional response to a
recession that dried up orders for the sort of multimillion-dollar boats that
Christensen builds is to slash staffing and hope to ride out the storm.

Christensen President Joe Foggia
opted for the unconventional. In looking around for something that his skilled
workers could do, he hit upon this: Christensen yachts are made with fiberglass
and composite materials. Wind turbines have big components made of fiberglass
and composite materials. The companys website notes, There is a high degree
of correlation between the construction of composite ships and the
manufacturing of composite components used in renewable energy.

And, thus, Renewable Energy Composite
Solutions
(RECS) was born as a new business venture of Christensen Shipyards.
By converting a portion of the shipyard to production for this new market and
by incorporating lean manufacturing techniques into the design from the start,
RECS hopes to tap the potentially huge market for wind turbine blades, and for
electricity-producing tidal turbines and wave-motion buoys.

Adding the new business line
allowed Christensen to hire back as many as 200 workers (99 on a temporary
basis) of the more than 300 workers laid off from the yacht building side. The
company landed a $1 million Washington State Energy Program grant for retooling
and retraining costs. One of RECS first projects is working with Oregon State
University and Skyron Systems Inc. of Portland on a design for vertical wind
turbines.

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